4000-ton spherical hinge processing for swivel spherical hinge bearings, 40000 KN swivel spherical hinge installation and construction

Processing of 4000-ton Spherical Hinge for Swing Spherical Hinge Bearing and Installation Construction of 40,000 KN Swing Spherical Hinge

Functional Features of Swing Spherical Hinge

1. Support Function

   • Bears the entire weight of the bridge superstructure and transfers it to the substructure.

2. Rotation Function

   • Enables smooth rotation of the bridge superstructure through the coordination of the upper and lower spherical hinges.

3. Precise Alignment

   • Ensures accurate alignment of the bridge during the rotation process to meet design requirements.

4. Friction Reduction

   • The design of sliding surfaces and lubrication systems effectively reduces frictionProcessing of 4000-ton Spherical Hinge for Swing Spherical Hinge Bearing and Installation Construction of 40,000 KN Swing Spherical Hinge and minimizes the driving force required for rotation.

5. Safety

   • High-strength materials and precision design ensure safety and stability during the rotation process.

III. Application Scenarios of Swing Spherical Hinge

Swing spherical hinges are primarily used in the following bridge construction scenarios:

1. Bridges Crossing Railways
   • Avoids interrupting railway transportation by employing swing construction.
2. Bridges Crossing Highways
   • Reduces impact on traffic and improves construction efficiency.
3. Bridges Crossing Rivers or Canyons
   • Enables bridge construction under complex terrain conditions.
4. Urban Interchanges
   • Completes bridge construction within limited space.

IV. Construction Process of Swing Spherical Hinge

1. Design and Manufacturing

   • Design the dimensions and materials of the swing spherical hinge based on parameters such as the bridge's design load and rotation angle.Processing of 4000-ton Spherical Hinge for Swing Spherical Hinge Bearing and Installation Construction of 40,000 KN Swing Spherical Hinge
   • Manufacture using high-strength steel and wear-resistant materials to ensure quality.

2. Installation of Lower Spherical Hinge

   • Install the lower spherical hinge on the bridge substructure, ensuring its levelness and positional accuracy.

3. Installation of Upper Spherical Hinge

   • Install the upper spherical hinge on the bridge superstructure, aligning it precisely with the lower spherical hinge.

4. Installation of Sliding Surface and Lubrication System

   • Install sliding surface materials between the upper and lower spherical hinges and add lubricant.

5. Swing Construction

   • Use hydraulic jacks or other rotation equipment to drive the rotation of the bridge superstructure.Processing of 4000-ton Spherical Hinge for Swing Spherical Hinge Bearing and Installation Construction of 40,000 KN Swing Spherical Hinge
   • Monitor the angle, speed, and stress during the rotation process.

6. Fixation and Adjustment

   • After rotation is completed, fix the bridge and perform fine adjustments to ensure precise positioning.